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Corrugated Board & Box Making Machines
High Speed Oblique Type Corrugation MachineBearing Mounted Oblique Type Corrugation MachineOblique Type Corrugation MachineVertical Type Corrugation MachineDouble Profile Single Face Corrugation MachineAutomatic 3/5 Ply Paper Corrugated Board Making PlantSheet Pasting MachineSheet Pressing MachineSheet Printing MachineRotary Reel to Sheet CutterBoard CutterCarton Folding & Gluing MachineSemi Automatic Gluing MachineBox Stitching MachineAngular Box StitcherParts Of Box Stiching MachineCombined Double Color Printer, Slotter and CreaserFour Bar Rotary Cutting & Creasing MachineCombined Rotary Creasing, Slotting & Slitting MachineOverhung Eccentric SlotterPaper Bailing Machine
Die Cutting Creasing & Embossing Machines
Lamination Machines
Binding Machines
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Corrugated Board & Box Making Machines
Our range of expertise include corrugation board and box making machines like gluing machine, oblique type corrugation machine, vertical type corrugation machine, double profile single face corrugation machine, rotary reel to sheet cutter, etc. It is applicable in varied industrial purposes. The machine are designed under expert supervision and deliver flawless results. We have different corrugating machines to be used for the corrugation of different types of materials. |
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 | High Speed Oblique Type Corrugation Machine High Speed Single Face Corrugation Machine offers high production capacity and increased efficiency as compared to other models. Rolls are mounted on roller bearings for smooth running and longer life. The machine is provided with gum tray movement device, which becomes operational when gum unit is disengaged from rollers. Centralized lubrication system.
| Size | Motor H.P. | Steam Req. Kg/Hr | Wt App. (MT) | Floor Space | | 42" | 7.5 | 300 | 5.0 | 7.0' x 16' | | 52" | 10.0 | 300 | 5.5 | 8.5' x 16' | | 62" | 10.0 | 400 | 6.0 | 9.5' x 16' | |
Bearing Mounted Oblique Type Corrugation Machine For high production capacity and increased efficiency as compared to other models. Rolls are mounted on roller bearing for smooth running & longer life. The machine is provided with gum tray movement device which becomes operational when gum unit is disengaged from rollers. The machine is recommended to be used on steam heating or thermic fluid heating. App. Output of machine is 110 rft/min.
| Size | Motor H.P. | Steam Req. Kg./ Hr. | Wt. App. (M.T.) | Floor Space | Heating Load | | 42" | 7.5 | 200 | 4.5 | 7.0' x 16' | 35 | | 52" | 10 | 300 | 5.0 | 8.5' x 16' | 41 | | 62" | 10 | 300 | 5.5 | 9.5 ' x 16' | 41 | | 72" | 10 | 400 | 6.0 | 10' x 17' | 47 | | 84" | 15 | 400 | 6.5 | 11' x 18' | 47 |
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 | Oblique Type Corrugation Machine Single Face Oblique Type Corrugation Machine with twin shaft motorized reel stand, has more production capacity than Vertical Type Corrugation Machine. The approximate output of the machine is 80 RFT per minute. This machine is with one preheater also.
| Size | Motor H.P. | Heating Load( KW ) | Weight Appr.(M.T.) | Floor Space | | 42" | 7.0 | 25 KW | 3.8 | 7.5' x 15' | | 45" | 9.5 | 25 KW | 4.1 | 8.0' x 15' | | 52" | 9.5 | 31 KW | 4.5 | 8.5' x 15' | | 62" | 9.5 | 31 KW | 5.0 | 9.5 'x 15' |
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Vertical Type Corrugation Machine Single Face Vertical Type Corrugation Machine simple to operate with manual loading, twin shaft reel stand. The approximate output of the machine is 50 RFT per minute.
| Size | Motor H.P. | Heating Load( KW ) | Weight Appr.M.T.) | Floor Space | | 42" | 3.0 | 21 KW | 3.0 | 7.5' x 15' | | 45" | 5.0 | 21 KW | 3.5 | 8.0' x 15' | | 52" | 5.0 | 24 KW | 4.0 | 8.5' x 15' | | 62" | 7.5 | 27 KW | 4.7 | 9.5 'x 15' |
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 | Double Profile Single Face Corrugation Machine Double Profile Single Face Corrugation Machine with bearing mounted rolls saves precious space in factory. Machine is supplied with two sets of any two types of flute roll immediate and trouble-free change over of fluting medium in just five minutes. Motorized lifting and lowering of fluting roll assembly. The machine is recommended to be used on steam heating or thermal fluid heating. App. output of machine is 110 rft/min.
| Size | Motor H.P. | Steam reqd.Kg./Hr. | Weight Appr.(M.T.) | Floor Space | | 42" | 7.5 | 200 | 5.0 | 7.0' x 16' | | 52" | 10.0 | 300 | 5.5 | 8.5 x 16' | | 62" | 10.0 | 300 | 6.0 | 9.5' x 16' | | 72" | 10.0 | 400 | 6.5 | 10'x 17' | | 84" | 15.0 | 400 | 7.5 | 11'x18' |
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Automatic 3/5 Ply Paper Corrugated Board Making Plant For corrugators, who want superior quality boards and higher production, on line 3/5 ply corrugated board making plants is the only solution. On line corrugated board making plants are ideal solution for achieving higher production capacity and superior board quality. Reduces production cost manifold. "CHALLENGER" offer ultra modern on line 3/5 ply paper corrugated board making plant. Assured quality with unmatched service back up.
Technical Specifications
5 ply corrugated box making plant
- High speed bearing mounted corrugation Machine with variable speed drive- 2 nos.
- Drum type heaters - 4 nos.
- Self loading reel stand- 5 nos.
- Triplex heating unit before gluing
- On line duplex pasting unit
- Heating cooling and drying chamber (consist of fourteen hot plates)
- Heavy duty pull unit
- On line creasing and slitting unit
- Heavy duty cut off unit
3 ply corrugated box making plant
- High speed bearing mounted corrugation Machine with variable speed drive
- Drum type heaters - 2 nos.
- Self loading reel stand- 3 nos.
- Duplex heating unit before gluing
- On line simplex pasting unit
- Heating cooling and drying chamber (consist of nine hot plates)
- Heavy duty pull unit
- On line creasing and slitting unit
- Heavy duty cut off unit
The plants above include complete fabrication and synchronization of all machines together. Overhead bridge and conveyor take up belts. Motorized web adjustment unit, Gangway and stairs. | 
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 | Sheet Pasting Machine Sheet Pasting Machine is meant for gluing the fluted side of two ply board to make corrugated board of different plies. The speed of machine is 150 meters/minute. Available in 3 rolls and 4 rolls model.
| Size | Motor H.P. | Weight Appr. (M.T.)3 Rolls | App. (MT.) 4 Rolls | Floor Space | | 65" | 0.5 | 500 | 650 | 7' x 3' | | 75" | 0.5 | 600 | 750 | 8' x 3' | | 85" | 0.5 | 700 | 850 | 9' x 3' |
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Sheet Pressing Machine Sheet Pressing Machine is used for pressing a lot of corrugated boards after pasting to remove air bubbles and to obtain an even board. The pressing height ranges from 0 to 48.
| Size | Motor H.P. | Weight Appr. | Floor Space | | 65" x 75" | 2.0 | 1000 | 5.5' x 6.5' | | 65" x 105" | 2.0 | 1200 | 5.5' x 9.0' |
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 | Sheet Printing Machine It is a double color long way sheet printing machine. Suitable for Printing of Paper and Board. Water based ink technology for instant drying. Sheet can be used immediately alter printing for further processing. Single color sheet printer is also available.
Sizes available : 50" x 75", 50" x 85", 60" x 85", 60" x 95", 60" x 105", |
Rotary Reel to Sheet Cutter This machine is designed for high production and straight cutting of sheet or two ply corrugated board without damaging flute & linear paper. This machine can also be synchronized directly with corrugation machine. PIV chain gear box is provided for adjusting cutting length of sheet (18" to 100"). Approximate maximum speed is 200 feet per minute.
| Size | Motor H.P. | Weight Appr.(M.T.) | Floor Space | | 52" | 3.0 | 1.9 | 6' x 8' | | 62" | 3.0 | 2.2 | 7' x 8' |
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 | Board Cutter Heavy duty hand operated machine for Cutting of Corrugated Board and Plain Paper.
| Size | Weight Appr.(Kgs.) | Floor Space | | 42" x 62" | 600 | 4' x 6' | | 52" x 62" | 700 | 5' x 6' | | 62" x 62" | 800 | 6' x 6' |
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Carton Folding & Gluing Machine We provide hi speed fully-automatic carton folding & gluing machine. The features of this machine are as follows:- - Electromagnetic clutch system enables the feeder unit to stop while machine is in operation.
- Main gauge with belt pressing device and pile vibrator for reliable blank feeding.
- Photoelectric counter batcher with kicker for hourly production calculation.
- Gumming units- one for bottom of A & B type cartons and second for the top enable gumming of cartons at three points at a time, even during machine operation.
- Non-stretching fold belts for jerk-free running that conserves all rotating guides
- In pre-folding unit, the creasing line 1 and 3 of the blank are pre-folded by 180° and lay flat again. This operation is useful for easy opening of the folded box.
- The glue disc applies glue on the strip from underneath.
| Machine Size (cms) / Open Blank Maximum | Open Blank Maximum | Power Required. (H.P.) | Speed(Ft. / min.)Approx | Floor Space | | 35 | 6.5 | 5.0 | 600 | 24' x 3.0' | | 45 | 6.5 | 5.0 | 600 | 24' x 4.0' | | 65 | 6.5 | 5.0 | 600 | 24' x 4.5' | | 75 | 6.5 | 7.5 | 600 | 24' x 5.0' |
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 | Semi Automatic Gluing Machine This machine is suitable for gluing and pasting of corrugated box flap instead of stitching. The unique feature of the machine is that it can be used for both inside & outside pasting. Two piece cartons can also be glued and pasted with the help of the machine.
| Power | 2 H.P. | | Length | 3640 mm | | Weight | 1800 Kgs. | | Max. Paper Size | 2400 mm | | Min. Paper Size | 500 mm | | Speed | 25m / Min | | Pile Height | 850 mm |
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Box Stitching Machine The machine is sturdy, compact design and simple in operation and maintenance. The components are made of highest standard of appropriate metals and given precise heat treatment. The machine is perfectly accurate, the parts are interchangeable. The machine operates speed of 300 stitches per minute.
Arm Length:
20", 30", 36", 42", 48" & 60" |  |
 | Angular Box Stitcher Our range of stitching machines include book stitching machines. These are fabricated to be used to enhance the procedure of stitching books and helps in saving time and labor. It requires power of 1 hp to stitch the pages together. The stitching machine operates with a speed of 300 strokes/ minute and has a capacity of stitching minimum 2 pages together. The gaps are adjustable between ½, 3/4, 1 and 1- ¼ inches. Our book stitching machine is largely acclaimed because of its durability and efficiency. These are available as double head book stitching machines. |
Parts Of Box Stiching Machine We also manufacture straight box stitching machines, with varied industrial use. It is highly efficient in the stitching of cardboard and corrugated machines. The stitching can be done in different angles as required. It is available in different arm lengths in 20 inches, 30 inches, 36 inches, 42 inches, 48 inches, and 60 inches. |  |

 | Combined Double Color Printer, Slotter and Creaser - Semi-automatic chain paper feed and side check plate positioning to ensure accurate paper feed.
- CAD modular design enables arbitrary combination of multiple-color printing units.
- Motorized shift and pneumatic locking up of printing units.
- The inker automatically breads away from surface to protect printing plate from damage in case of mechanical shutdown.
- Spontaneous-suction ink furnishing device, auto idling circulation of reticulate roll to prevent inky from being dried with auto cleaning.
- Plate hanging device are adopted for big drum printing. Plates to make a pasting easier and time saving.
- Options for reticulate roll consideration (165-250 lines/in.) international standard high procedure facing mechanism enables time saving in printing plate adjustment.
- Auto count device to properly control production volume
- Synchronic motorize to shift of dividing, scoring, slitting and cutting with longitudinal harmonic adjustment.
- Special design and manufacture of slotting and corner-cutting knives enable long service life the high durability.
- This model is available in 3 and 4 colors and also with suction feeding.
| Size | Max. Paper Feeding Size | Printing Thickness Min/Max (mm) | Board Speed / min | Wt(M.T.) | Printing Thickness | Press Plate Roll Axial Adjustment | | 62" x 80" | 62" x 90" | 6 / 11 | 90 | 12.5 | 0.25 | 0.6 | | 62" x 96" | 62" x 106" | 6 / 11 | 90 | 15 | 0.25 | 0.6 | | 62" x 108" | 62" x 120" | 6 / 11 | 90 | 17.5 | 0.25 | 0.6 |
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Four Bar Rotary Cutting & Creasing Machine This machine is used for creasing and cutting corrugated board simultaneously. Creasing and cutting heads are adjustable. Two side gauges are provided for accuracy in cutting and creasing of boards. The speed is 300 ft. per minute and the minimum distance between two dies is 3 inches.
| Size | Motor H.P. | Weight Appr.(M.T.) | Floor Space | | 65" | 2.0 | 1.7 | 7' x 4' | | 75" | 2.0 | 2.0 | 8' x 4' | | 85" | 2.0 | 2.2 | 9 ' x 4' | | 95" | 3.0 | 2.8 | 10' x 4' |
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 | Combined Rotary Creasing, Slotting & Slitting Machine This machine is used for cutting, creasing, slotting and corner cutting of corrugated board simultaneously. Four creasing, two side cutting, three slotting and one corner cutting heads are provided. The machine has a chain delivery arrangement. Slot depth is 12. Maximum output is 60 sheets/minute.
| Size | Motor H.P. | Sheet Fed Max. | MinSheet Fed | Floor Space | | 75" | 3 | 48" x 70" | 15" x 26" | 10' x 14' | | 85" | 3 | 48" x 80" | 15" x 26" | 10' x 15' | | 95" | 3 | 48" x 90" | 15" x 26" | 10' x 16' |
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Overhung Eccentric Slotter Three slots and one corner cutting is done simultaneously on this machine. The distance between slotting and corner cutting heads are adjustable with gear and rack mechanism provided with the machine. Two side gauges are provided for accurate feeding. Minimum distance between two dies is 7. Corner width is 3.5
| Size | Motor H.P. | Max. Slot Depth | Weight Appr.(M.T.) | Floor Space | | 65" | 2.0 | 18" | 1.8 | 7' x 4' | | 75" | 2.0 | 18" | 2.2 | 8' x 4' | | 85" | 3.0 | 18" | 2.5 | 9' x 4' | | 95" | 5.0 | 18" | 3.0 | 10' x 4' |
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 | Paper Bailing Machine Single/Twin containers hydraulics operation complete with suitable electricals. This machine compresses waste paper of large volume into compact bale, thereby saving valuable space and making the handles easier. Since more bale waste can be transported in same truck, volume and freight costs are saved. Besides well compressed and property baled yield a better price. |
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